2013 High Quality Foam mattress making machine

Description:

Foam mattress making machine for producing foam block, it is fullyautomatic control.
1.PLC Touch Screen
2.Fully Automatic

                                                                         ECMT-100  Continuous Foaming Machine

 

Foam mattress making machine

Process: All the P.U. chemicals are first mixed together in amixing chamber & then taken into a metal trough where theinitial reaction takes place. The rising foam then passes from thetop of the trough on to a variable width fall plate, which thenleads the expanding foam block along a metal slat conveyor forfurther expansion.

Outputs: The machine is delivers a maximum of 350kgper minute.

Metering System: There are seven metering systems in all. Allmetering system are equipped with world class AC motors, ACvariable speed drives, Viking, U.S.A made internal gear pumps(for very low slippage), pressure gauges & Recirculationnetwork to ensure high class quality product.

Foaming Tunnel & Conveyor: The tunnelconstruction forms a complete enclosure around the foam slab withtop plates, side walls & conveyor slats. The conveyor motor isalso equipped with AC speed drive. Side walls can be adjusted from0.98m2.4 m. The length of the conveyor is 16.9 meters.

Trough & Fall Plate: The Trough & fallplate section can be adjusted height wise at various levels toensure more flattop blocks & is equipped with required motors& gearboxes.

Paper Feed & Rewind : This is a 2-paper system.The bottom paper feed reel is mounted in front of the foamingplatform & is equipped with unwinding motor for automaticoperation. Rewinding of the side papers is at the other end of thetunnel & the rewinding speed is self adjustable to synchronizewith the conveyor speed.

Control Panels: This is attached at a convenientposition on the foaming platform, It is equipped with necessaryelectronics, flow meters, pressure gauges & AC variable speeddrives.

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Max.Output Capacity:	200~350kg/min(ContinuousType)
Mixer Total Power:	37kw
Max.Mixing Speed:	2500~6000r/min
Foaming Type:	Trough & Sprayer
Save Formular Q.T.Y.:	13 Groups.
Foaming Size:	W2300mm*H1300mm(Width Adjustable)
Control System:	PLC Digital Touch Screen(Made In TaiWan) Or Electirc ControlSystem.
PPG Tank:	6Ton*1Set.
POP Tank:	5Ton*1Set.
TDI Tank:	4Ton*1Set.
MC Tank:	2Ton*1Set.
Silicone Water Tanks:	100L*2Sets(With Mixing System)
T-9 Amine Color Caco3 Tanks:	50L*4Sets
Side Wall Size:	L16m*H1200mm
Fallplate:	L8.5m*W0.98~2.4m(Adjustable)
Foaming Platform:	L2000mm*W3000mm*H700mm
Conveyor Line:	L16.9m
Side/Bottom Paper Feed & Rewind System:	2Sets.
Walkway:	W500mm*L15m
Air Valves	Euro Standard
Chiller(Both Cooling & Heating System):	1Set*1.5HP(Made In TaiWan)
Side Film Lifting System:	1Set.
Foaming Density Range:	8~70kg/Cubicmeter.
Match With Block Cutter:	1Set.
Total Motor Power:	Approx 125kw.
Machine N.W.:	Approx 60Ton
Floor Space Required:	L45m*W5m*H4.5m.

 

2013 High Quality Foam mattress making machine